Product Description
Over the years, we have huge experience in actively handling the production requests of fruit juice processing plants. Owing to our extensive knowledge, we are able to manufacture and supply premium quality Automatic RTS Juice Plant that is developed to meet the processing requirements of fruits such as orange mango, apple and so on. To fulfill variegated demands of the clients, we have made this plant available in operating capacities from 1 Ton/day to 1000 Ton/day. Moreover, we provide this Automatic RTS Juice Plant at market competitive prices within committed time-frame.
Features:
- Precisely engineered
- Innovative design
- Sturdy construction
- Longer functional life
Technical Specification :
| Application : | For Packaged Drinking Water & Juices (Counter Pressure filling) |
| Configuration | 8x8x4 | 12x12x6 | 18x18x18 | 24x24x8 | 30x30x10 | 40x40x12 |
| Capacity for 600 ML | 30 BPM | 60 BPM | 90 BPM | 120 BPM | 150 BPM | 250 BPM |
Integrated Production for Superior Juice QualityThis RTS Juice Plant combines mixing, pasteurization, filling, and capping into a seamless automated process. Designed to maintain product hygiene and freshness, it reduces manual handling and optimizes quality. The integrated system ensures consistent output and significant time savings, making it highly suitable for manufacturers seeking dependable performance and reliability in juice processing.
Advanced Hygiene and Safety FeaturesConstructed from corrosion-resistant stainless steel and equipped with a CIP (Clean-In-Place) system, the plant upholds stringent hygienic standards. Safety is prioritized through the installation of emergency stop switches, safety guards, and sound-dampening features to keep noise levels below 75 dB. These measures provide a safe working environment, appealing to both operators and auditors in the food industry.
User-Friendly Operation and Energy EfficiencyOperation is simplified via an intuitive touchscreen HMI, facilitating real-time monitoring and programmable settings. The system is PLC-controlled for optimized automation, and the electric drive assures efficient power consumption, operating at just 16 kW. This thoughtful design reduces operational costs while boosting overall productivity and convenience for manufacturers.
FAQs of Automatic RTS Juice Plant:
Q: How does the Automatic RTS Juice Plant maintain hygienic processing during production?
A: The plant utilizes high-grade stainless steel construction and a built-in CIP (Clean-In-Place) system, which enables thorough internal cleaning of all production components. This ensures that hygiene standards are consistently met without requiring manual disassembly.
Q: What is the operational capacity of the RTS Juice Plant and what range of bottle sizes does it support?
A: The production capacity ranges from 500 to 2000 litres per hour. It is compatible with bottles sized between 200 ml and 1 litre, with neck diameters of 28-30 mm, suitable for both PET and glass bottles.
Q: When is onsite installation and training provided, and by whom?
A: Onsite installation and training are provided upon purchase, conducted by certified technicians from the manufacturer, dealer, or authorized distributor in India. This ensures proper setup and operator proficiency.
Q: Where can the Automatic RTS Juice Plant be used within the food and beverage industry?
A: It is designed for application in food and beverage manufacturing facilities, including juice producers, bottling plants, and commercial beverage distribution centers throughout India.
Q: What is the process undertaken by this integrated juice plant production line?
A: The system executes automated mixing of ingredients, pasteurization for microbial safety, precision filling at controlled temperatures, capping, and bottle conveyanceall managed by a PLC-controlled mechanism.
Q: How does the Automatic RTS Juice Plant contribute to energy savings and lower operational costs?
A: With a low energy consumption of 16 kW and electric drive technology, the plant optimizes process efficiency and minimizes utility expenses, benefiting producers through significant cost savings over time.
Q: What are the benefits of using a PLC-controlled and touchscreen HMI operator interface?
A: The PLC control and intuitive touchscreen HMI enable real-time system management, easier troubleshooting, and precise adjustment of process parameters, resulting in improved operational accuracy and minimal downtime.